Custom Aluminum Enclosure for Wireless Chargers

Elevate Your Charging Experience with Sleek, Durable, and Personalized Protection

  • Sample as fast as 2-5 day
  • Tolerances down to ±0.02mm
  • 3-, 4-, 5-axis CNC Machining
  • Various Aluminum Grades

Custom Aluminum Enclosure for Wireless Chargers China Manufacturer

At RALLY, our deep-rooted expertise in customized aluminum enclosures is a testament to our dedication to excellence and precision. Our state-of-the-art manufacturing facilities in China are equipped with advanced CNC machining centers, including 3-axis, 4-axis, and 5-axis linked machines, alongside versatile CNC lathes and walk-behind mills. This arsenal of high-tech machinery enables us to tackle even the most complex design specifications with unparalleled accuracy and efficiency. Our team's proficiency in handling 48 sets of precision machining equipment is backed by 15 years of rich experience in the industry, ensuring that each aluminum enclosure we craft is not only durable and lightweight but also excels in thermal efficiency—a critical factor for wireless chargers.

Custom Aluminum Enclosures

Our global products spans over 40 countries, including key markets like the USA, UK, Germany, France, Canada, Australia, and South America, underscoring our position as a leading provider of premium aluminum enclosures on the international stage. At RALLY, we are committed to pushing the boundaries of innovation and quality. Our swift turnaround times—2-5 days for prototypes and 10-20 days for mass production orders—demonstrate our capability to meet tight deadlines without compromising on quality. Whether it's a bespoke design for a startup or a large-scale production for an established brand, our meticulous approach and commitment to customer satisfaction ensure that every project we undertake is executed to the highest standards.

Custom Aluminum Enclosure Key Features:

Multiple Aluminum Grades: RALLY offers custom aluminum enclosures in a range of grades, including the outdoor-friendly 5052 and the robust 6061, catering to specific durability and strength requirements.

Surface Finish: With options like anodizing, powder coating, painting, and logo engraving, RALLY enhances your product’s appearance and functionality, ensuring a perfect finish tailored to your needs.

Custom Aluminum Enclosure
  • Design Your Aluminum Enclosure Now: Unlock custom precision for your project!

Choose the Right Process Method for Your Aluminum Enclosure

When selecting the right process method for your custom aluminum enclosure, it’s essential to consider the specific needs of your project, including the design complexity, desired finish, and production volume. RALLY provides a variety of services to meet these diverse requirements:

CNC Machining custom aluminum enclosure
CNC Machining

Ideal for: Precision cuts, complex geometries, and high-quality finishes. CNC machining is perfect for creating custom aluminum enclosure with intricate designs or requiring tight tolerances. It's suitable for both prototypes and low-to-medium volume production.

custom aluminum enclosure laser cutting
Laser Cutting and Engraving

Ideal for: Precise cutouts, detailed graphics, and branding on the enclosures. This method is excellent for projects requiring fine details or custom branding without compromising the material's integrity.

Custom aluminum enclosure Sheet Metal Fabrication
Sheet Metal Fabrication

Ideal for: Cost-effective production of enclosures from flat aluminum sheets. This method is best suited for projects with simpler designs that require bending, cutting, and joining without the need for complex 3D machining.

Our Equipments

Focusing on CNC machining for 18 years, we have 50 CNC machining centers, 20 sets CNC lathes, 10 sets 4-axis linkage machining centers, 4 sets 5-axis linkage machining centers, and 10 sets Citizen walking centers.

Automatic lathe centering machine
Begin Crafting Your Perfect Aluminum Enclosure Today!

Aluminum Enclosures Product Display

Discover our premium range of aluminum enclosures, meticulously crafted from top-grade materials including 5082, 6061, 6063, 6082, and 7075. Each enclosure undergoes precision CNC machining from solid aluminum blocks, ensuring unmatched durability and precision. Finished with vibrant color anodizing, our enclosures not only offer superior protection but also add a touch of elegance to your electronic devices.

Red anodizing aluminum housing -Aluminum Electronic Enclosures
Aluminum electronic enclosures
Aluminum Electronic Enclosures -CNC Aluminum Prototyping
Aluminum-electronic-enclosure-Machined Parts Manufacturer
6061 Aluminum CNC Machining Parts
Aluminum CNC Electronic Housings-Aluminum Electronic Enclosures
cnc aluminum enclosures-Aluminum Electronic Enclosures
Machined electronic enclosures--Aluminum Electronic Enclosures

Ready to transform your ideas into reality?

Click here to send us your project inquiry now!

Choose the Right Grade for Your Aluminum Enclosure

Choosing the right aluminum grade for your enclosure is crucial for ensuring optimal performance, durability, and aesthetics. Here's a brief overview of each grade to help you make an informed decision:

Custom Aluminum Enclosure

7075 Aluminum

  • Characteristics: One of the highest strength aluminum alloys available. It has good fatigue resistance but lower corrosion resistance.
  • Best for: Highly stressed components where strength is paramount, such as aerospace and defense applications. Not recommended for enclosures exposed to harsh chemical environments.

6063 Aluminum

  • Characteristics: Offers great surface finish qualities and is highly corrosion-resistant. It is easier to extrude, making it ideal for complex shapes.
  • Best for: Enclosures that require aesthetic appeal alongside good corrosion resistance, such as consumer electronics cases.

6082 Aluminum

  • Characteristics: Similar to 6061 but with higher strength. It has good weldability, resistance to corrosion, and excellent toughness.
  • Best for: Heavy-duty applications that need higher strength than 6061 can offer, such as machinery or automotive parts.

6061 Aluminum

  • Characteristics: A well-rounded alloy offering good mechanical properties, excellent corrosion resistance, weldability, and is easy to fabricate.
  • Best for: Versatile applications, including structural components, frames, and cases that require a good balance of strength and weight.

5082 Aluminum

  • Characteristics: Good corrosion resistance and weldability with moderate strength.
  • Best for: Applications requiring good formability and corrosion resistance, such as marine environments where saltwater resistance is essential.

When selecting an aluminum grade for your enclosure, consider factors like the environment it will be used in, the mechanical loads it will bear, desired weight, and whether the appearance is a critical factor. Each grade has its unique advantages, so the best choice depends on your specific requirements.

  • Create Your Custom Aluminum Enclosure: Ready to innovate?

Choose the Right Surface Finish for Your Aluminum Enclosure

Choosing the right surface finish for your aluminum enclosure is crucial for enhancing its appearance, durability, and resistance to environmental factors.


  • Characteristics: Increases corrosion and wear resistance, enhances aesthetic appeal through various colors.
  • Best for: Enclosures exposed to harsh conditions, where durability and color customization are important. Ideal for consumer electronics, outdoor equipment, and decorative applications.
Metal Surface Finishing: Custom Aluminum Enclosure CNC Machining

Powder Coating

  • Characteristics: Offers a thick, protective layer that is tougher than conventional paint. Available in a wide range of colors and textures.
  • Best for: Enclosures requiring high durability and aesthetic versatility. Suitable for both indoor and outdoor applications, including industrial machinery and consumer products.


  • Characteristics: Provides a uniform, protective coating with endless color options. Can offer additional properties like UV resistance.
  • Best for: Enclosures where specific color matching is necessary or when additional chemical resistance is needed. Common in automotive and consumer device cases.


  • Characteristics: Adds a thin layer of metal such as chrome or nickel on the aluminum surface, enhancing corrosion resistance and wear properties.
  • Best for: Enclosures that need enhanced physical properties or a shiny, metallic finish. Often used in automotive parts, aerospace components, and decorative items.

Clear Coat

  • Characteristics: Adds a thin layer of metal such as chrome or nickel on the aluminum surface, enhancing corrosion resistance and wear properties.
  • Best for: Enclosures that need enhanced physical properties or a shiny, metallic finish. Often used in automotive parts, aerospace components, and decorative items.

The choice of finish should be guided by the intended use of the enclosure, environmental exposure, aesthetic requirements, and any specific attributes desired to be imparted to the product, such as increased electrical conductivity or enhanced corrosion resistance. In addition, the long-term maintenance and life cycle of the product should be considered to ensure that the finish will stand the test of time and use.

Ordering & Customization:
  1. Custom Design: Send us your CAD design, and our engineers will review it for manufacturability.
  2. Quotation: Receive a detailed quote within 24 hours.
  3. Prototyping: Quick turnaround for prototype orders.
  4. Bulk Production: Efficient and timely production for larger order quantities.
By email or online form

Send your 2D/3D drawings

Why Choose RALLY's Custom Solutions?

1. Precision Machining: RALLY uses advanced CNC technology to provide high precision aluminum enclosure. Each product meets stringent specifications to ensure perfect fit and function for every application. 

2. Material Grades: RALLY offers a wide range of aluminum grades to meet different needs, whether it's for enhanced corrosion resistance, structural strength, or aesthetics, to ensure optimal performance.

3. Finishes: RALLY offers a variety of surface finishes, including anodized and powder coated, to enhance durability and visual appeal. Choose the perfect finish to meet the aesthetic and functional requirements of your enclosure.

4. Quick Turnaround: RALLY has state-of-the-art equipment and skilled professionals to ensure fast production. Samples can be delivered in 2-4 days and bulk orders in 10-20 days.

Custom Aluminum Enclosures
  • Start Your Custom Aluminum Enclosure Today!

Quality Assurance - Custom Aluminum Enclosure

Quality assurance (QA) is crucial in the manufacturing of aluminum enclosure, ensuring that each piece meets strict standards for performance, durability, and safety.

1. Roughness Measurement

Purpose: To measure the texture of the surface of the bike stem. Surface roughness can affect the stem's friction, wear resistance, and appearance. A smoother finish usually indicates a higher quality as it suggests precise machining and finishing processes.

2. Hardness Testing

Purpose: To assess the material's resistance to deformation and wear. Hardness is a critical factor for bike stems as it impacts their durability and longevity.

3. Height Measurement

Purpose: To measure the vertical dimensions of the bike stem accurately. This is crucial for ensuring the stem fits correctly with other parts of the bike, such as the handlebars and fork.

4. 2D Measurement

Purpose: To verify the two-dimensional features of the bike stem, such as lengths, widths, and angles, ensuring they match the design specifications.

5. Coordinate Measuring Machine (CMM)

Purpose: To perform comprehensive three-dimensional measurements of the bike stem, checking for precise adherence to geometric tolerances and specifications.

Roughness Measurement
Hardness Testing
Inspection of wavegudie flange
Quality Inspection 2

Packaging and shipping of Bike Stem


packaging of bike stem


  • DHL/UPS/FEDEX Express: Speed: 4-6 working days. Best for: Samples or small quantities.
  • Air Freight: Speed: 8-15 days. Best for: small orders.
  • Ocean Freight: Speed: 15-40 days. Best for: Bulk orders.
  • Railroad Transportation: Speed: faster than ocean freight, slower than air freight. Best for: bulk orders that do not require high speed.
Express Shipping
air transportation
Ocean Freight
Railway express

Frequently Asked Questions (FAQs) for Custom Aluminum Enclosure for Wireless Chargers

General Questions:

Request a Quote

Looking for a custom solution? Our quote request process is straightforward and accessible.

Simply fill out our online form with your project details, and a member of our team will get back to you promptly to discuss your project in detail and provide a comprehensive quote.

Click or drag files to this area to upload. You can upload up to 6 files.
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